Xinmeixing New LP Series High Speed ​​PET Bottle Bottle Unscrambler

The PET bottle unscrambler is a necessary equipment for middle and high-speed beverage filling production lines, and has been rapidly developed with the rapid growth of the Chinese beverage industry.

Although there are many advantages in using the blowing machine to connect the filling machine to the air-feeding path, for high-speed beverage filling lines, expensive high-speed blowing machines must be configured. China's beverage industry is growing at a rapid rate of more than 20% each year. Many beverage production companies have launched a new production line with medium to high-speed beverage filling lines ranging from 24,000 to 36,000 bottles/hour. At present, several well-known beverage packaging machinery manufacturers in China have been able to provide 36,000 bottles/hour of high-speed filling machines, but more than 18,000 bottles/hour of rotary blowing machines are completely dependent on imports. The high price of imported high-speed blowing machines has deterred many domestic beverage manufacturers. Some beverage manufacturers already have the ability to make bottles, and some companies rely entirely on externally purchased bottles. They must use medium and high-speed beverage filling lines. Unscramblers are the best choice. With the rapid growth in demand for high-speed beverage filling lines, domestic research and development of high-speed PET bottle unscrewing machines has also accelerated.

In 2006, Jiangsu Xinmei launched a 36,000 bottle/hour high-speed LP series high-speed PET bottle unscrambler. This machine adopts a brand-new working principle, featuring small size and a wide range of applicable bottle shapes. The push-up bottle arranging mechanism is a patent organization of Jiangsu Xinmeixing. The early lifting mechanism can hold only one empty bottle for each lift, and the new lifting mechanism can hold two empty bottles at the same time for each lift and lift. Bottle efficiency reduces the number of boosters. The machine's external dimensions are exactly the same as Jiangsu Xinmeixing's 30,000 bottle/hour unscrambler, and the bottle-out efficiency is increased by 20%. At the same time, the machine can meet the bottle up to 360mm 2.5 liters of PET bottle finishing arrangement, while the original 30,000 bottle / hour unscramble bottle machine can only meet the bottle height 320mm 1.5 litre PET bottle finishing arrangement.

In addition to the above features, the aircraft also has the following characteristics:

1) The barrel adopts a closed structure and maintains a slight positive pressure to prevent dust from intruding. The top of the barrel is equipped with two cylinder-activated moving covers for easy maintenance and cleaning.
2) There are damaged bottles and deformed bottle removal agencies. Normally, manual cleaning is not required without downtime. If a large number of deformed and abnormally-sized bottles cause the plugged-in groove to clog, the detection switch provided inside the machine will give an alarm signal and stop the machine from running. The operator can clear the fault indication on the man-machine interface.
3) The specially designed drop tank can adapt to the bottle with not much difference in size, without having to replace the drop tank, only need to make proper adjustment to the drop tank, and save investment.
4) With complete safety protection measures, when the maintenance door and the mold replacement door are opened, the machine cannot be started. At this time, a manual operator can be used to control the machine.
5) The unscrambler has a bottle detector for the bottle dial wheel, which can effectively protect the safety of the machine. The anti-bottle will be removed at the junction of the trolley dial and the air duct.
6) The air circuit system is equipped with a pressure switch and a closing valve. If the compressed air is not turned on or the air pressure is lower than the set value, the machine will not start. Closing valve and machine start and stop linkage, saving gas consumption.
7) There is a bottle-removal mechanism at the inlet end of the air supply channel, which is driven by the air cylinder. When the jamming bottle jam occurs at the inlet end of the air duct, the mechanism automatically removes the jammed bottle and prevents the unscrewing machine from being damaged due to the squeezed bottle.



Source: Packaging Machinery

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