First, single-faced corrugating machine
Operational Essentials: Before starting the machine, carefully inspect each circuit, steam pipe, and steam valve for leakage and refuel the lubrication points. According to the paper specification specified in the production notice, the web is correctly mounted on the shaftless bracket, with the smooth surface facing upwards, and the paperboard being free. The person starts the main motor with steam and runs rapidly. When the steam pressure rises to 8kpa (the temperature of the tile roller reaches 160°C or above), the paper is released, the valve is opened, the main motor speed control button is slowly and uniformly rotated, and the pressure key is pressed. Single-sided corrugated cardboard is delivered to the flyover. After the production is completed, the rubberized roller is first reset, the heat source and the steam valve are closed, the main motor is adjusted to low speed, and then the rubberized roller is cleaned to remove the paper dust and the charred glue residue on each roller until the temperature of the roller is not reduced to hot When shut down, long-term deactivation of the roller surface should be coated with anti-rust oil. Often check whether the valves, joints work properly, whether the various instruments are sensitive, and whether the instructions are accurate. Maintain equipment, site hygiene and fill in equipment operation records.
Operating guidelines: 1. The operator needs to fully understand the working principle of the single-sided machine and the working principle of the entire tile line, and can skillfully operate the single-sided machine. Each class must strictly follow the instructions of the operation. 2. During production, steam pressure and equipment operation are inspected at any time, abnormalities are detected and dealt with in a timely manner to avoid failures and efforts are made to reduce unnecessary losses. 3. In the input and in the paper and paper machine, the stacking of the paper and the base paper is not allowed to exceed 3m. 4. Paper breaks caused by non-paper may not be repeated twice per reel. 5. There must be no plastics, adhesives, and non-paper caused by the lack of material exposed tile phenomenon. 6. The glue should not be drained. 7. In any case, it is forbidden to bring personal bad feelings to work, and it must not affect production. 8. Only the same quality, specifications of the original paper can not be shut down. 9. In the production, the speed of the single-sided machine must be adjusted according to the speed of the double-sided locomotive. There must not be too many single-sided cardboard piles on the flyover. Non-equipment failures and paper causes cannot affect the speed of double-sided vehicles. 10. Regardless of any person, the main and auxiliary drivers have the responsibility and obligation to solve the quality accidents and hidden dangers that may occur at any time.
Second, flyover
Operational Essentials: First add lubricant to each rotating part. The single-faced input corrugated cardboard is inserted into each paper guide roller in the correct order and sent to the triple preheater. Then the paper holders of the two single-sided cardboards are aligned up and down and slightly wider than the cardboard. Cut specifications to determine the left and right shift, after the normal production of clamping side baffle, suction button under the security, at any time to keep in touch with the double-sided machine, accurate and timely correction of single-sided cardboard skew trend until the best state, but the edge is not The rate should not exceed 5m from start-up to normal. When the single-faced machine is stopped and the production task is completed, after all the single-sided cardboards pass through the bridge clamper, they should be manually adjusted to prevent the dryer from entering the face of the dryer.
Operating guidelines: 1. Strictly follow the job essentials. 2. When breaking the paper joints, the movements should be prompt, accurate, and timely, and the longest time for paper feeding should not exceed 50 seconds. 3. During the production process, the single-sided cardboard on the overpass must be inspected at any time, and any adverse conditions or paper diseases should be promptly fed back to the double-sided machine or stand-alone machine. 4. Personal bad feelings must not affect work. 5. When the single-sided machine board is piled up too much, it should indicate that the single machine decelerates and turns to prevent the high-speed operation from tearing the board, and if necessary, indicate that the double-sided machine is decelerating. 6. When the single-sided cardboard joint passes the gripper, the gripper should be loosened slightly to avoid tearing the cardboard again. 7. Before starting the machine, it can help the paper on the double-sided machine and single-side machine to help clean the machine after shutting down.
Third, double-sided machine
Operation essentials: carefully check the electrical appliances and steam valves before starting the machine, and refuel the lubrication points and chains, then open the steam valves of each preheater, then put the upper and lower rubber plates into the glue, and put down the ballast roller to match them. The gap of the rubberizing roller is adjusted to be slightly smaller than the thickness of the single-sided cardboard to pass through, and the gap at both ends is equal. The shaft-free bracket is equipped with the required face paper, and the surface is clean and smooth. After the start-up, it is observed whether the amount of glue applied is appropriate or not. After the single-sided paperboard and facial paper are delivered from the triple preheater, they are manually guided through the preheating roller and the rubberizing roller, and then the tension belt is tightened. Slowly turn the double-sided speed control button to align the single-sided cardboard and paper. Together with the dryer, put down the ballast roller, start the roller, and observe whether the glue is normal. Generally, it is advisable to evenly distribute the ridges of cement without flowing into the gutters. After the production is completed, lift the ballast roller, stop the rubberizing roller, close the valve and release the glue liquid in the rubber disc, then turn off the heat source, stop the drying, lift the conveyor belt, and then clean the rubber disc, the rubber roller, and the conveyor belt. Include debris, keep the equipment site clean, and fill in equipment operation records.
Operating guidelines: 1. Fully grasp the working principle of cardboard paper line, strictly according to job essentials. 2. When the paper is turned on, each layer of paper must be aligned. The size of the surface paper and single-sided corrugated cardboard should not exceed 5m. 3. The normal operation of the equipment, the cardboard is not allowed to open plastic, blistering phenomenon (except when caused by the poor quality of glue). 4. Replace the web of the same specification quality without stopping, and the number of breaks caused by non-paper causes cannot exceed twice. 5. The glue should not be lost or let loose. Check the quality of the glue before production. 6. Personal bad feelings must not be brought to work. 7. According to the paper, steam pressure, single-machine operation conditions to grasp the full line speed.
Fourth, vertical and horizontal cutting machine
The operation essentials: carefully check whether the fastening screws are loose before starting the machine, whether the trachea circuits are normal, whether there is any abnormality between the knife and the knife groove, the pressure reel, whether the paper feed belt is deviated, and the hidden troubles are eliminated in time, and work with the computer control room. During the production, the paper is pulled in time and the width of the cutting edge is accurately and effectively adjusted to ensure that the left and right paperboards are free from burrs and the exposed material is not exposed (except for narrow paper and unfavorable paper feeding). After the production is completed, clean the site and keep the equipment clean.
Operating guidelines: 1. Strictly follow the operation essentials. 2. During production, the paper is pulled, and the paper edge paper is cleaned and cleaned in a timely manner. 3. Do not adjust the ballast or other rotating device while the machine is rotating. 4. It was found that the product defect was promptly reflected to the previous process, and the supervisory personnel were promptly corrected. 5. Focus on work when monitoring and monitor quality through cardboard.
V. Computer Control Room
Operational essentials: Check whether the power plug connections are firm after starting work. Open the computer to check whether each control program is in good condition and whether the operation keys are sensitive. Then adjust the cutting length of the knife line and the cardboard according to the specifications required in the notice, and enter other relevant data. Then, Check whether the data is accurate with a steel tape measure to the machine.
Operating guidelines: 1. Before production, we must first understand the production notice and work instructions, and carefully check the technical requirements and technical data. 2. After confirming that the production notice is correct, enter technical data such as specifications, dimensions, and product quantity into the computer, and press the confirmation key after review. 3. Accurately control the actual number of products off-line, to avoid the waste caused by a reboot or multiple production. Each single quantity is controlled within +5 pieces. 4. Fill in the identification card and note the difference. 5. Do a good job in the production of daily reports (per single number, the number of squares, the number of cardboard layers, the use of materials, the number of days and the average speed, the number of defective waste), the computer has this software can be printed directly and stored for future reference.
Six, cardboard stacking machine
Operational essentials: carefully check before starting the machine, whether the circuit valve is normal, whether the transmission is deviated, and whether the lifting and unloading devices are sensitive and refuel the rotating parts; At the same time, pallets for stacking should be prepared in advance. After starting up, the cardboard stacking should be neat and there must be no collision and skewing, and 10 positive and negative ones are used as a stack. Timely inventory each quantity to contact the general control room (computer room). After the production is completed, the power supply is turned off, the debris at the site is cleaned, the equipment is kept clean, and daily production records are made.
Operating guidelines: 1. In addition to strictly complying with the operation essentials, the single-sided on-line roll paper is assisted after the preparatory work is completed. 2. In the spare time, the selected waste paperboards shall be cleared in time and classified and stored and identified. 3. Timely will be the actual number of individuals responsible for the production of newspapers. 4. Any paperboard that can be repaired and used shall be repaired on the spot, and the final length of the ultra-long paperboard shall be drawn into the standard specifications. 5. The off-line paperboards are to be piled up in an orderly manner according to the area.
In short, the quality of the cardboard line is not only related to factors such as raw materials, equipment, heat energy and technical level, but also has a lot to do with the team of employees to master the operation essentials. This requires employees to use their respective advantages to create a gold partner in order to produce more qualified and quality products under a unified directive.
Operational Essentials: Before starting the machine, carefully inspect each circuit, steam pipe, and steam valve for leakage and refuel the lubrication points. According to the paper specification specified in the production notice, the web is correctly mounted on the shaftless bracket, with the smooth surface facing upwards, and the paperboard being free. The person starts the main motor with steam and runs rapidly. When the steam pressure rises to 8kpa (the temperature of the tile roller reaches 160°C or above), the paper is released, the valve is opened, the main motor speed control button is slowly and uniformly rotated, and the pressure key is pressed. Single-sided corrugated cardboard is delivered to the flyover. After the production is completed, the rubberized roller is first reset, the heat source and the steam valve are closed, the main motor is adjusted to low speed, and then the rubberized roller is cleaned to remove the paper dust and the charred glue residue on each roller until the temperature of the roller is not reduced to hot When shut down, long-term deactivation of the roller surface should be coated with anti-rust oil. Often check whether the valves, joints work properly, whether the various instruments are sensitive, and whether the instructions are accurate. Maintain equipment, site hygiene and fill in equipment operation records.
Operating guidelines: 1. The operator needs to fully understand the working principle of the single-sided machine and the working principle of the entire tile line, and can skillfully operate the single-sided machine. Each class must strictly follow the instructions of the operation. 2. During production, steam pressure and equipment operation are inspected at any time, abnormalities are detected and dealt with in a timely manner to avoid failures and efforts are made to reduce unnecessary losses. 3. In the input and in the paper and paper machine, the stacking of the paper and the base paper is not allowed to exceed 3m. 4. Paper breaks caused by non-paper may not be repeated twice per reel. 5. There must be no plastics, adhesives, and non-paper caused by the lack of material exposed tile phenomenon. 6. The glue should not be drained. 7. In any case, it is forbidden to bring personal bad feelings to work, and it must not affect production. 8. Only the same quality, specifications of the original paper can not be shut down. 9. In the production, the speed of the single-sided machine must be adjusted according to the speed of the double-sided locomotive. There must not be too many single-sided cardboard piles on the flyover. Non-equipment failures and paper causes cannot affect the speed of double-sided vehicles. 10. Regardless of any person, the main and auxiliary drivers have the responsibility and obligation to solve the quality accidents and hidden dangers that may occur at any time.
Second, flyover
Operational Essentials: First add lubricant to each rotating part. The single-faced input corrugated cardboard is inserted into each paper guide roller in the correct order and sent to the triple preheater. Then the paper holders of the two single-sided cardboards are aligned up and down and slightly wider than the cardboard. Cut specifications to determine the left and right shift, after the normal production of clamping side baffle, suction button under the security, at any time to keep in touch with the double-sided machine, accurate and timely correction of single-sided cardboard skew trend until the best state, but the edge is not The rate should not exceed 5m from start-up to normal. When the single-faced machine is stopped and the production task is completed, after all the single-sided cardboards pass through the bridge clamper, they should be manually adjusted to prevent the dryer from entering the face of the dryer.
Operating guidelines: 1. Strictly follow the job essentials. 2. When breaking the paper joints, the movements should be prompt, accurate, and timely, and the longest time for paper feeding should not exceed 50 seconds. 3. During the production process, the single-sided cardboard on the overpass must be inspected at any time, and any adverse conditions or paper diseases should be promptly fed back to the double-sided machine or stand-alone machine. 4. Personal bad feelings must not affect work. 5. When the single-sided machine board is piled up too much, it should indicate that the single machine decelerates and turns to prevent the high-speed operation from tearing the board, and if necessary, indicate that the double-sided machine is decelerating. 6. When the single-sided cardboard joint passes the gripper, the gripper should be loosened slightly to avoid tearing the cardboard again. 7. Before starting the machine, it can help the paper on the double-sided machine and single-side machine to help clean the machine after shutting down.
Third, double-sided machine
Operation essentials: carefully check the electrical appliances and steam valves before starting the machine, and refuel the lubrication points and chains, then open the steam valves of each preheater, then put the upper and lower rubber plates into the glue, and put down the ballast roller to match them. The gap of the rubberizing roller is adjusted to be slightly smaller than the thickness of the single-sided cardboard to pass through, and the gap at both ends is equal. The shaft-free bracket is equipped with the required face paper, and the surface is clean and smooth. After the start-up, it is observed whether the amount of glue applied is appropriate or not. After the single-sided paperboard and facial paper are delivered from the triple preheater, they are manually guided through the preheating roller and the rubberizing roller, and then the tension belt is tightened. Slowly turn the double-sided speed control button to align the single-sided cardboard and paper. Together with the dryer, put down the ballast roller, start the roller, and observe whether the glue is normal. Generally, it is advisable to evenly distribute the ridges of cement without flowing into the gutters. After the production is completed, lift the ballast roller, stop the rubberizing roller, close the valve and release the glue liquid in the rubber disc, then turn off the heat source, stop the drying, lift the conveyor belt, and then clean the rubber disc, the rubber roller, and the conveyor belt. Include debris, keep the equipment site clean, and fill in equipment operation records.
Operating guidelines: 1. Fully grasp the working principle of cardboard paper line, strictly according to job essentials. 2. When the paper is turned on, each layer of paper must be aligned. The size of the surface paper and single-sided corrugated cardboard should not exceed 5m. 3. The normal operation of the equipment, the cardboard is not allowed to open plastic, blistering phenomenon (except when caused by the poor quality of glue). 4. Replace the web of the same specification quality without stopping, and the number of breaks caused by non-paper causes cannot exceed twice. 5. The glue should not be lost or let loose. Check the quality of the glue before production. 6. Personal bad feelings must not be brought to work. 7. According to the paper, steam pressure, single-machine operation conditions to grasp the full line speed.
Fourth, vertical and horizontal cutting machine
The operation essentials: carefully check whether the fastening screws are loose before starting the machine, whether the trachea circuits are normal, whether there is any abnormality between the knife and the knife groove, the pressure reel, whether the paper feed belt is deviated, and the hidden troubles are eliminated in time, and work with the computer control room. During the production, the paper is pulled in time and the width of the cutting edge is accurately and effectively adjusted to ensure that the left and right paperboards are free from burrs and the exposed material is not exposed (except for narrow paper and unfavorable paper feeding). After the production is completed, clean the site and keep the equipment clean.
Operating guidelines: 1. Strictly follow the operation essentials. 2. During production, the paper is pulled, and the paper edge paper is cleaned and cleaned in a timely manner. 3. Do not adjust the ballast or other rotating device while the machine is rotating. 4. It was found that the product defect was promptly reflected to the previous process, and the supervisory personnel were promptly corrected. 5. Focus on work when monitoring and monitor quality through cardboard.
V. Computer Control Room
Operational essentials: Check whether the power plug connections are firm after starting work. Open the computer to check whether each control program is in good condition and whether the operation keys are sensitive. Then adjust the cutting length of the knife line and the cardboard according to the specifications required in the notice, and enter other relevant data. Then, Check whether the data is accurate with a steel tape measure to the machine.
Operating guidelines: 1. Before production, we must first understand the production notice and work instructions, and carefully check the technical requirements and technical data. 2. After confirming that the production notice is correct, enter technical data such as specifications, dimensions, and product quantity into the computer, and press the confirmation key after review. 3. Accurately control the actual number of products off-line, to avoid the waste caused by a reboot or multiple production. Each single quantity is controlled within +5 pieces. 4. Fill in the identification card and note the difference. 5. Do a good job in the production of daily reports (per single number, the number of squares, the number of cardboard layers, the use of materials, the number of days and the average speed, the number of defective waste), the computer has this software can be printed directly and stored for future reference.
Six, cardboard stacking machine
Operational essentials: carefully check before starting the machine, whether the circuit valve is normal, whether the transmission is deviated, and whether the lifting and unloading devices are sensitive and refuel the rotating parts; At the same time, pallets for stacking should be prepared in advance. After starting up, the cardboard stacking should be neat and there must be no collision and skewing, and 10 positive and negative ones are used as a stack. Timely inventory each quantity to contact the general control room (computer room). After the production is completed, the power supply is turned off, the debris at the site is cleaned, the equipment is kept clean, and daily production records are made.
Operating guidelines: 1. In addition to strictly complying with the operation essentials, the single-sided on-line roll paper is assisted after the preparatory work is completed. 2. In the spare time, the selected waste paperboards shall be cleared in time and classified and stored and identified. 3. Timely will be the actual number of individuals responsible for the production of newspapers. 4. Any paperboard that can be repaired and used shall be repaired on the spot, and the final length of the ultra-long paperboard shall be drawn into the standard specifications. 5. The off-line paperboards are to be piled up in an orderly manner according to the area.
In short, the quality of the cardboard line is not only related to factors such as raw materials, equipment, heat energy and technical level, but also has a lot to do with the team of employees to master the operation essentials. This requires employees to use their respective advantages to create a gold partner in order to produce more qualified and quality products under a unified directive.
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