ZH600B high-speed sticking machine new product introduction

Shanghai Yahua Printing Machinery Co., Ltd. is a professional manufacturer of post-printing equipment - die-cutting machine, hot stamping machine and sticking box machine. After continuous efforts, it has successfully developed ZH450, ZH800A, ZH1000, ZH1000A and other products. On this basis, it fully absorbed and digested the design concept of the latest products of the same kind in foreign countries, boldly practiced and innovated, and successfully launched the ZH800B high-speed sticking machine. This year, in order to meet the needs of many customers on the market for small format and special materials, ZH600B high-speed gluing machine new products suitable for PP, PET and other special materials gluing function have been introduced.

The main technical parameters of ZH600B are as follows:
The maximum speed 400 m/min
Minimum speed 20 m/min
Main motor power 7.5 kw
Air pressure 7 bar
Machine weight 5100 kg air consumption 20 l/min
Width 54mm～620mm

This machine is composed of automatic feeding pre-folding mechanism, bottom adhesive and surface adhesive, folding-pressing mechanism, collection mechanism and special mechanism.

1 Paper feeding and pre-folding mechanism

Paper feeding adopts the continuous feeding mode of lower feeding. The speed difference between the feeding belt and the main conveying belt can be adjusted by the transmission. The transmission box is carried out through electromagnetic clutches and brakes on the transmission mechanism. The clutches have control keys on the transmission box button board, the remote control button board and the touch screen. The button on the input button can complete the functions of paper feeding, host opening, stopping, acceleration and deceleration.

This section can be fitted with pre-folded attachments. The special pre-folding section and matching accessories are all specially designed to reduce tuning and product changeover times. At the same time can also be installed hook parts to meet the different requirements of customers folding box. If the user wants to complete the pre-folding on the product at the same time, an additional set of hooks can be added.

2 Primer and surface glue device

According to the needs of users, the gluing device can use mechanical roller type or electronic glue device, including primer and face glue. There are two mounting positions for the face glue device, one is installed in the pre-folding sleeve (optional) and the other is installed in the folding sleeve. This mechanism is located at the front of the folding cover.

3 Folding - Press Box Mechanism

This part of the upper transporter is a pressure-adjustable upper conveyor. Can be easily lifted, the belt is easy to change, and the folding section is equipped with a removable middle conveying group to facilitate the folding of the small paper box. In addition, the length of the folder is accurately calculated to ensure that the indentation lines can be averaged and gently performed when folded. It can handle all kinds of packaging box.

A touch screen is mounted on the button box of the folding mechanism to display the working status of the machine, such as the paper count display, the machine speed display, and the display screen is also used for parameter setting, such as the closing time of the clutch and the switch setting. Another function of the display is the fault display of the machine. When the machine fails, the display will show the cause of the fault, the solution, etc., and the human-machine dialogue can be performed.

4 collection agencies

The collection box is controlled by the frequency conversion of the PLC and automatically controls the speed of the paper box. At the same time, there are control keys on the touch screen, and can set the time when the open, the button on the button to complete the host to start, stop and other functions. The speed of the take-up part can be adjusted by the transmission to control the stacking thickness of the carton. The superimposed pressure is pneumatically controlled to soften the pressure. In order to adapt to various types of boxes and materials on the market today, the single-folding function has also been added to the collection box. At the same time, a carton cross-feed device was designed to allow sufficient time for the operator's follow-up work.

There are three ways to collect cartons:
● Before pressing the paper out of the box, this method is suitable for most paper boxes;
● insert the paper out of the box, this method applies to the box with a flange;
● Single-folding, this method is suitable for the surface can be easily damaged and special materials, and can meet the extraordinary box shaped box.

5 Special institutions

1) PLC large screen man-machine dialogue

The ZH-B model uses touch screen technology to enable human-machine dialogue. Various fault alarms in the machine, such as inverter alarm, limit alarm, PLC low battery alarm, etc., are displayed on the touch screen screen in text and image format. Some user parameters can also be set via the touch screen buttons. , such as the closing clutch time setting and so on. This not only greatly increases the production commissioning speed but also guides the user in using the machine.

2) Imported electronic spray gun

This electronic spray gun adopts international famous brand products (customers can also specify by themselves), high precision glue injection, especially in high-speed operation, but also reflects its sensitive and accurate features, with a large screen operation display, can be simple Accurately adjust the spray gun flow and the different positions of the spray guns. The pressure system is stable and efficient, ensuring high product quality. According to customer needs, it can provide up to 12 spray guns.

3) Wireless remote control technology

The sticky box machines on the market today are mostly button control or dragged wire control boards, which are very inconvenient to operate. In an emergency situation, they cannot press the button in time to reduce the loss, and people need to move with the wires. . Taking these circumstances into consideration, based on the principle of serving customers, the company's researchers have worked hard to develop wireless remote control technology. With this technology, the operation is greatly simplified and the appearance of the machine is also beautiful.

4) Edge grinding motor

Currently in China, due to the limitation of the use conditions, the product packaging is still using a large number of film-covering processes. However, after the packaging paper box adopts the lamination process, it has an adverse effect on the viscous cartridges. Since the ordinary glue cannot penetrate the film surface, the adhesive The effect will diminish or even completely fail. For this reason, the company's personnel removed the OPP film inside the box by using the hair-trimming device of the edging motor, so that the glue was easy to penetrate, and the problem of adhesion of the coated paperboard was completely solved, so that the box could be well bonded and the customer was satisfied. The request. In addition, the use of a dusting device (optional) at the same time as the edge grinding motor can prevent the trivial dust generated by the box from being scattered into the air during the operation of the machine.

5) Vibration motor

Its role is to loosen the paper and facilitate paper feeding. It overcomes the situation of poor continuous feeding at high speeds, avoids the phenomenon of forced parking due to high-speed transport of paper, satisfies the high-speed stable mass production of machines, and greatly improves the economic efficiency of users. This part is especially suitable for paper feeding in small size paper boxes.

6) Front knife

This part has been greatly improved compared to before. It has been specially treated at the cutter head so that the material can be passed through the front gauge without scratches, which meets the production of PP, PET and other special materials. This technology has been applied for national patent ( Application No. 200420090438.5) is also one of the new technologies of this product.

Wide applicability:

This model is versatile and has a wide range of applications. It can be used for the sticky box and fold forming of all kinds of cartoon carton boxes for soft and hard cartons and corrugated paper used in medicine, food, cosmetics and other light industrial products. A variety of special requirements for the box. The machine is equipped with a variety of box-making functions under the attachment of accessories: general side stickers, both side and bottom stickers. If the user has special needs, there are four and six corner stickers to choose from.

Source: Print World